List Technical Parameters of “50 kg bag packing machine”
Certainly! Here are the technical parameters for a typical 50 kg bag packing machine:
### 1. Capacity and Throughput
– Bag Weight Range: 10 kg to 50 kg
– Packing Speed: Up to 200 bags per hour (depending on material flow and operator efficiency)
### 2. Material Compatibility
– Types of Material: Suitable for granular, powdery, or small particle materials.
– Materials of Construction: Stainless steel for all contact parts to ensure hygiene and durability.
### 3. Accuracy and Precision
– Weighing Accuracy: ±0.1% of the total weight
– Load Cell Specifications: Digital load cells with high precision
### 4. Control System
– PLC Control: Advanced Programmable Logic Controller (PLC) for automation
– Human Machine Interface (HMI): Touchscreen for easy operation and parameter adjustments
### 5. Power and Energy Requirements
– Voltage: 220V/380V, 50/60Hz (depending on regional specifications)
– Power Consumption: Typically in the range of 2-5 kW
### 6. Dimensions and Weight
– Machine Dimensions: Approximately 1500 mm x 1200 mm x 2500 mm (depending on model)
– Machine Weight: Typically around 500-800 kg
### 7. Bag Handling
– Bag Types: Suitable for open-mouth bags, woven PP, paper, and laminated bags
– Bag Sealing Options: Heat sealing, stitching, or both
### 8. Additional Features
– Dust Collection System: Optional integrated system to maintain clean work environment
– Conveying System: Integrated conveyor belt for easy bag movement post-packing
– Automatic Bag Placing: Optional robotic arm for placing empty bags
– Ergonomic Design: Easy access for maintenance and parts replacement
### 9. Safety Features
– Emergency Stop Buttons: Strategically placed for quick access
– Overload Protection: Built-in to protect the machinery and ensure safety
This summary provides a comprehensive yet concise overview of the technical specifications for a 50 kg bag packing machine, encapsulating all essential parameters within 300 words.
List Product features of “50 kg bag packing machine”
The “50 kg Bag Packing Machine” is designed to efficiently handle large-scale packaging operations, ensuring precision, speed, and reliability. Here are the key features of this machine:
1. High Precision Weighing System:
– Utilizes advanced load cell technology for accurate weight measurement.
– Ensures bags are consistently filled to the exact 50 kg weight.
2. Automatic Bag Handling:
– Features automatic bag feeding and placement for continuous operation.
– Reduces manual labor and increases efficiency.
3. Fast Packing Speed:
– Capable of packing 200 to 500 bags per hour, depending on material and configuration.
– Improves productivity in bulk packaging operations.
4. User-friendly Control Interface:
– Includes a digital or touch screen control panel for easy operation and settings adjustment.
– Offers customizable parameters for different types of materials.
5. Versatile Material Handling:
– Suitable for a variety of materials such as grains, seeds, pellets, powders, and granules.
– Equipped with adjustable settings for handling different material properties.
6. Robust Construction:
– Made with durable, high-quality materials to withstand heavy-duty industrial use.
– Stainless steel options available for improved hygiene and corrosion resistance.
7. Efficient Sealing Mechanism:
– Includes options for various sealing methods like heat sealing, stitching, or tying.
– Ensures bags are securely closed to prevent leakage and contamination.
8. Dust Control and Safety Features:
– Integrated dust extraction system to minimize airborne particles.
– Emergency stop buttons and safety guards to protect operators.
9. Integration Capabilities:
– Compatible with other packaging and conveyor systems for seamless integration.
– Can be connected to inventory and production management software.
10. Energy Efficient:
– Designed to consume low power, contributing to cost savings and environmental sustainability.
11. Maintenance and Serviceability:
– Easy access to parts and components for routine maintenance.
– Support for remote diagnostics and trouble-shooting to minimize downtime.
These features collectively make the 50 kg Bag Packing Machine an essential tool for industries requiring efficient, reliable, and precise bulk packaging solutions.
List Application of “50 kg bag packing machine”
A 50 kg bag packing machine is highly versatile and can be used in numerous industries for efficient and accurate packaging of bulk materials. Here are some key applications:
1. Agriculture: Primarily used for packing grains, seeds, and fertilizers. This ensures uniformity and precision in handling large quantities.
2. Construction: Ideal for packing materials like cement, sand, and concrete mixes. It facilitates smooth handling and transportation.
3. Chemical Industry: Used for packing powdered and granular chemicals, ensuring safe storage and easy transport, while minimizing human exposure to hazardous substances.
4. Food Industry: Utilized for bulk packing of food products such as sugar, flour, and salt. Helps maintain hygiene and extends shelf life by reducing contamination.
5. Animal Feed: Streamlines the packaging of livestock feed, enhancing storage and distribution efficiency.
6. Mining: Essential for packing mined materials like ores and minerals, ensuring they are securely transported to processing facilities.
7. Pharmaceuticals: Used for packing bulk powdered drugs and excipients, ensuring precise measurement and compliance with regulatory standards.
8. Manufacturing: Involvement in the packing of raw materials or intermediates in industrial processes, aiding in systematic material handling.
9. Plastic Industry: Useful for packing plastic pellets or granules, which are raw materials for producing various plastic products.
10. Textile Industry: Employed for packing raw materials like dye powders and fibers, improving inventory management and material handling.
In essence, the 50 kg bag packing machine enhances productivity, ensures packing precision, and promotes uniformity across diverse industries. The automated system minimizes labor costs, reduces operational time, and enhances overall efficiency in material handling and logistics.
List Various Types of “50 kg bag packing machine”
Certainly! Here are various types of 50 kg bag packing machines commonly used across different industries:
1. Open-Mouth Bagging Machines:
– Gravity Feed Open Mouth Bagging Machine: Uses gravity to feed material into the bag, suitable for free-flowing granular products.
– Auger Feed Open Mouth Bagging Machine: Utilizes an auger for feeding and is ideal for powdered and semi-free-flowing materials.
2. Valve Bag Filling Machines:
– Air Flow Valve Bag Filling Machine: Employs air pressure to fill bags, best for fine powders and lightweight materials.
– Auger Valve Bag Filling Machine: Uses an auger to precisely fill bags with powdered products.
3. Form Fill Seal (FFS) Bagging Machines:
– Vertical Form Fill Seal Machines: Forms, fills, and seals bags in a vertical motion; good for free-flowing products.
– Horizontal Form Fill Seal Machines: Suitable for difficult-to-handle products, creating bags in a horizontal configuration.
4. Bulk Bagging Machines (FIBC):
– Single Loop Bulk Bagging Machine: Designed for one-loop bags, efficient for bulk material like fertilizers.
– Four-Loop Bulk Bagging Machine: Equipped to handle four-loop FIBCs, often used for industrial materials.
5. Net Weigh Bagging Machines:
– Mechanical Net Weigh Bagging Machine: Utilizes mechanical scales, apt for granular and free-flowing materials.
– Electronic Net Weigh Bagging Machine: Embraces electronic weighing for high precision; suitable for diverse materials.
6. Gross Weigh Bagging Machines:
– Often used for applications requiring loose tolerances, offering cost efficiency and robustness.
7. Specialized Bagging Machines:
– Impeller Packers: Employ an impeller to forcibly pack fine powders, enhancing density and bag stability.
– Vacuum Pack System: Removes air for dense packing, ideal for hygroscopic or volatile materials.
Each type offers unique advantages tailored to specific material characteristics and industry requirements, ensuring efficient and accurate 50 kg bag packing processes.
Custom Manufacturing Options for 50 kg bag packing machine
Customizing a 50 kg bag packing machine involves tailoring it to meet specific requirements for different applications. Key custom manufacturing options include:
### Material Handling Systems:
– Belt Conveyors: Efficient for moving bulk materials.
– Auger Feeders: Ideal for powdered or granular substances requiring precise control.
### Bagging Mechanisms:
– Automatic Bag Placers: Minimize manual labor by placing bags automatically.
– Manual Bagging Stations: Cost-effective for lower throughput.
### Weighing Systems:
– Gross Weighing: Weighs the bag and contents collectively; faster but less precise.
– Net Weighing: Weighs the contents before bagging for higher accuracy.
### Bag Types and Closure:
– Open Mouth Bags: Easy to fill; suitable for a variety of products.
– Valve Bags: Seal quickly to maintain product integrity.
– Heat Sealing: Electronic sealing for plastic bags.
– Sewing Machines: For textile or woven bags.
### Automation and Control:
– PLC Systems: Programmable Logic Controllers for precise and automated operation.
– HMI Panels: User-friendly Human-Machine Interface for easy operation and monitoring.
– Sensors and Indicators: Ensure process accuracy and minimize errors.
### Construction Materials:
– Stainless Steel: Optimal for food and pharmaceutical applications for hygiene.
– Mild Steel with Powder Coating: Cost-effective for non-food industries.
### Safety Features:
– Guard Rails and Shields: Prevent accidental contact with moving parts.
– Emergency Stop Buttons: Immediate shutdown capability in case of an emergency.
### Additional Options:
– Dust Collection Systems: Maintain cleanliness and safe working conditions.
– Integrated Printing: For batch codes, dates, or other necessary markings.
By integrating these options, a 50 kg bag packing machine can be configured to meet specific industry needs, enhancing efficiency, accuracy, and safety.
List Quality Control and The Manufacturing Process of “50 kg bag packing machine”
### Quality Control of 50 kg Bag Packing Machine
1. Material Inspection:
– Check raw materials for adherence to specifications.
– Verify material certificates and perform physical inspections for quality.
2. Component Testing:
– Test critical components like sensors, valves, and weighing modules.
– Conduct reliability tests to ensure durability.
3. Assembly Verification:
– Inspect alignment and fit of assembled parts.
– Verify electrical connections and software integrations.
4. Performance Testing:
– Run trial operations to check for accuracy in weighing.
– Ensure the stability and speed of the packing process.
5. Safety Compliance:
– Test safety features, such as emergency stops and guards.
– Confirm compliance with industry safety standards.
6. Final Inspection:
– Conduct a thorough final inspection covering all functional aspects.
– Validate machine against customer requirements and internal benchmarks.
### Manufacturing Process of 50 kg Bag Packing Machine
1. Design and Engineering:
– Develop design specifications and 3D models.
– Create detailed engineering drawings.
2. Material Procurement:
– Source high-quality materials and components.
– Ensure timely delivery to meet production schedules.
3. Fabrication:
– Cut, shape, and machine structural components.
– Assemble sub-units like the weighing mechanism and conveyor systems.
4. Pre-Assembly Checks:
– Inspect fabricated components for compliance.
– Assemble sub-units and conduct preliminary functionality tests.
5. Main Assembly:
– Integrate sub-units into the main machine framework.
– Install electronic systems and software configurations.
6. Calibration:
– Calibrate weighing systems for precision.
– Adjust mechanical components for optimal performance.
7. Testing and Validation:
– Perform extensive testing under simulated operating conditions.
– Validate machine performance against set parameters.
8. Quality Assurance:
– Conduct final quality inspections.
– Execute safety and compliance checks.
9. Packaging and Shipping:
– Securely pack the machine and prepare for shipment.
– Include user manuals and necessary documentation.
By ensuring stringent quality control and a streamlined manufacturing process, the reliability and efficiency of the 50 kg bag packing machine are optimized.
How to use “50 kg bag packing machine”
Using a 50 kg bag packing machine efficiently involves several key steps:
1. Setup and Preparation:
– Read the Manual: Always start by reading the user manual provided by the manufacturer. This will give you specific details about your machine.
– Check Components: Ensure all parts are clean and functional. Check the conveyor belt, weighing system, and sealing mechanism.
– Load Material: Load the material you want to pack into the machine’s hopper or feeding system.
2. Machine Configuration:
– Set Weight Parameters: Using the control panel, set the target weight to 50 kg.
– Adjust Sealing Temperature: Set the temperature for sealing the bags based on the type of packaging material.
3. Operation:
– Turn On the Machine: Power up the machine and ensure it’s in operational mode.
– Place Bags: Place empty bags on the filling spout or bag holder. Some machines may have automatic bag placement features.
– Start Filling: Press the start button. The machine will discharge the material into the bag until it reaches 50 kg. It may use sensors to ensure accuracy.
– Sealing: Once the bag is filled, it will move to the sealing section where it will be automatically sealed.
4. Quality Check:
– Inspect Filled Bags: Verify that each bag is properly filled and sealed. Check for leaks or under-filled bags.
– Weigh Bags Randomly: Periodically check random bags on a separate scale to ensure consistent weight accuracy.
5. Maintenance:
– Regular Cleaning: Clean the machine after use to prevent material buildup.
– Routine Checks: Regularly inspect and service parts to maintain efficiency and prevent breakdowns.
By following these steps, you will ensure efficient and accurate operation of the 50 kg bag packing machine.
List Properties and Terms of “50 kg bag packing machine”
A 50 kg bag packing machine is an industrial device designed for automatically filling and sealing bags that hold approximately 50 kilograms of various materials such as grains, cement, powders, minerals, or other bulk commodities. Here are its key properties and terms:
1. Capacity: Can pack bags weighing approximately 50 kilograms.
2. Material Handling: Suitable for materials like grains, cement, powders, and minerals.
3. Speed: Capable of filling multiple bags per minute depending on the material type and machine configuration.
4. Accuracy: High precision in filling to ensure consistent bag weights.
5. Automation: May include automatic bag feeding, filling, weighing, and sealing features.
6. Control System: Integrated with programmable logic controllers (PLCs) for operation control and troubleshooting.
7. Weighing Mechanism: Uses load cells or scales for precise weight measurement.
8. Sealing Mechanism: Options include heat sealing, stitching, or tying based on bag material.
9. Bag Types: Compatible with various bag types, including plastic, woven, paper, or polypropylene.
10. Construction: Durable, often made from stainless steel or other corrosion-resistant materials.
11. Conveyors: Equipped with conveyor belts for moving filled bags to the sealing station or further processing.
12. Hopper: Contains the material to be dispensed, can be equipped with sensors to monitor levels.
13. Bag Clamping: Mechanism to hold the bag securely in place during the filling process.
14. User Interface: Touchscreen or button-operated panels for ease of use and programming.
15. Maintenance: Designed for ease of cleaning and regular maintenance to ensure longevity and efficiency.
Terms:
– Filling Cycle: The complete process from bag placement to filling and sealing.
– Discharge Spout: Where the material exits the machine into the bag.
– Bulk Density: Material property affecting the flow and packing into the bag.
– Dosing: Controlled dispensing of material to reach the desired bag weight.
– Tolerance: Acceptable deviation range in the bag weight for quality control.
– Auger Filler: A specific type of filling mechanism that uses a screw to dispense material.
– Safety Features: Emergency stops and interlock systems to ensure safe operation.
List The Evolution history of “50 kg bag packing machine”
The “50 kg bag packing machine” has undergone significant evolution over the years, adapting to changing industrial needs and technological advancements. Below is a concise history:
Early Mechanization (Early 20th Century):
– Manual labor-intensive processes dominated bagging operations.
– Basic mechanical scales and lever systems were introduced to ease weighing and bagging.
Post-War Industrial Boom (1940s-1960s):
– Introduction of semi-automatic machines with basic conveyor belts and pneumatic systems.
– Greater focus on improved accuracy and efficiency in agricultural and industrial sectors.
Microprocessor Integration (1970s-1980s):
– Development of more advanced, semi-automatic bagging machines with better control systems.
– Use of microprocessors increased precision in terms of weight measurement and packaging speed.
PLC and Automation Advancements (1990s):
– Introduction of Programmable Logic Controllers (PLCs) enabled full automation.
– Machines became capable of self-diagnostics, reducing downtime and labor costs.
Digital Revolution (2000s):
– Integration of digital scales and touch-screen interfaces.
– Enhanced software and connectivity features like remote monitoring and data analytics for better decision-making.
IoT and Smart Technology (2010s-2020s):
– Utilization of the Internet of Things (IoT) for real-time monitoring and predictive maintenance.
– Smart technology integration allowed machines to communicate with other equipment, optimizing overall production processes.
Modern Innovations (2020s):
– Advanced robotics and AI to further improve precision, speed, and flexibility.
– Introduction of eco-friendly materials and sustainable practices, focusing on reducing waste and energy consumption.
This evolution has streamlined the bagging process from manual labor to sophisticated, fully automated systems, significantly enhancing productivity, accuracy, and operational efficiency across various industries.
How to Select a Reliable 50 kg bag packing machine
Selecting a reliable 50 kg bag packing machine involves several key considerations to ensure efficiency, accuracy, and reliability in your packaging operations. Here’s a concise guide to making an informed choice:
1. Capacity and Precision: Ensure the machine can consistently pack 50 kg bags with high accuracy. Look for machines with advanced weighing systems that minimize errors and maintain consistent weight.
2. Material Compatibility: Verify the machine handles the type and texture of your product, whether it’s granular, powder, or other materials. Some machines are specialized for certain products.
3. Build Quality: Choose machines made from robust, durable materials such as stainless steel to withstand heavy-duty use and reduce maintenance.
4. Automation Level: Determine the level of automation needed. Fully automatic machines can increase efficiency but might be costlier. Semi-automatic machines require manual intervention but are cheaper and simpler.
5. Ease of Use and Maintenance: User-friendly interfaces and easy access for cleaning and maintenance are crucial. Check availability of spare parts and technical support.
6. Speed and Efficiency: Assess the machine’s packing speed. High-speed machines can significantly enhance operational efficiency but ensure that speed does not compromise accuracy or quality.
7. Brand Reputation and Reviews: Research reputable brands known for their reliability and customer service. Read customer reviews and testimonials to gauge real-world performance.
8. Compliance and Safety: Ensure the machine complies with relevant industry standards and safety regulations to protect your workers and investment.
9. Support and Warranty: Opt for manufacturers offering comprehensive support and warranties. Access to prompt technical support can minimize downtime and operational disruptions.
10. Cost: While budget constraints are important, don’t compromise on quality for price. A higher initial investment in a reliable machine can save costs in the long run through improved efficiency and reduced downtime.
By evaluating these factors, you can select a reliable 50 kg bag packing machine that meets your operational needs effectively.
List “50 kg bag packing machine” FAQ
50 kg Bag Packing Machine FAQ
1. What types of materials can the machine pack?
The machine can pack various materials like grains, fertilizers, animal feed, and powdered chemicals.
2. What is the packing speed?
The speed varies by model, typically between 200-300 bags per hour, depending on material flow and machine configuration.
3. What sizes of bags can it handle?
Primarily designed for 50 kg bags but can often accommodate bags ranging from 25 kg to 60 kg, with adjustments.
4. Is it suitable for corrosive materials?
Models with stainless steel components are available for packing corrosive materials.
5. What are the power requirements?
Most machines require a 3-phase power supply, typically 380V/50Hz or 220V/60Hz, depending on regional standards.
6. Is an air compressor needed?
Yes, an air compressor is generally required for pneumatic operations.
7. Can it handle multiple bag types?
Yes, it can usually adapt to different bag types, including woven, paper, and plastic bags with proper settings.
8. How accurate is the machine?
High-precision models offer ±0.2% to ±0.5% accuracy in weight.
9. Is maintenance difficult?
Maintenance is straightforward with regular lubrication and periodic inspections.
10. What safety features are included?
Machines come with safety guards, emergency stop buttons, and sensors to prevent overloading.
11. How long is the warranty?
Warranties typically range from 1 to 2 years.
12. What are the material contact parts made of?
Usually made of stainless steel to prevent contamination and ensure durability.
13. Is training provided?
Yes, manufacturers often provide installation and operation training.
14. Can it be integrated with other systems?
Yes, it can usually be integrated with conveyors, sewing machines, and automated packaging lines.
15. Can it handle dusty environments?
Dust-proof models and dust collection systems are available.
16. What kind of display/controls does it have?
Machines generally come with user-friendly digital displays and control panels for easy operation.
17. What are the dimensions of the machine?
Dimensions vary but are typically around 2m x 1.5m x 2.5m, depending on the model.
18. Does it support remote troubleshooting?
Some advanced models offer remote diagnostic features.
19. How is dosing controlled?
Controlled pneumatically or by gravity, with precision mechanisms ensuring accurate dosing.
20. Is the installation complex?
Installation is usually straightforward but may require professional assistance for optimal setup.
Top 10 FAQ with answer about 50 kg bag packing machine for Buyer Sourcing from China
Certainly! Below are the top 10 frequently asked questions (FAQ) with answers about sourcing a 50 kg bag packing machine from China:
1. What is the lead time for a 50 kg bag packing machine?
– The lead time typically ranges from 4 to 6 weeks, depending on the manufacturer’s production schedule and customization requirements.
2. What materials can the machine handle?
– The machine can generally handle various bulk materials such as grains, fertilizers, pellets, powders, and other granular substances.
3. What are the main features to look for in a 50 kg bag packing machine?
– Key features include high precision weighing, automatic filling, sealing, and stitching capabilities, user-friendly control panels, and robust construction for durability.
4. Is customization available?
– Yes, most Chinese manufacturers offer customization options to meet specific needs, such as different filling mechanisms, material handling, and integration with existing systems.
5. What is the cost of a 50 kg bag packing machine?
– The cost can vary widely depending on the machine’s specifications and features, ranging from $10,000 to $50,000. Bulk orders may also attract discounts.
6. How reliable is the quality from Chinese manufacturers?
– Quality can be highly reliable, especially if sourcing from well-established manufacturers who comply with international standards and have positive customer reviews.
7. What after-sales support is available?
– Reputable suppliers typically offer comprehensive after-sales support, including installation guidance, training, spare parts supply, and technical support.
8. Are on-site inspections or factory visits possible?
– Yes, most manufacturers welcome on-site inspections and factory visits. Due to travel restrictions, virtual inspections may also be arranged.
9. What certifications should the machine have?
– Look for machines that are CE certified and meet ISO quality standards to ensure safety, reliability, and regulatory compliance.
10. How are shipping and logistics managed?
– Most suppliers handle international shipping and logistics, often partnering with reputed freight forwarders and providing door-to-door delivery services, including all necessary documentation.
These FAQs can help buyers understand key considerations when sourcing a 50 kg bag packing machine from China.
